Connected ShopfloorXT
Transform your shopfloor into a Digital Shopfloor, connect with ERP and CRM systems, and accelerate your journey to becoming a sustainability champion.
Gain insights about vital production performance, efficiency, and quality. Go a step further by offering production insights to your customers.
Monitoring production progress, work completion, rework, return, and quality data are essential to manufacturing. Still, actionable insights can be divided into the machine, work-center, production line, and plant-level critical visibility and actions. Take actions to improve the product quality and equipment effectiveness and increase the throughput of the production lines.
Connected ShopfloorXT Solution:
InspireXT’s IoT Platform
InspireXT’s IoT Platform is a single unified system for all connected assets and operations. Our ‘Connected ShopfloorXT’ or ‘PlantConnect PlatformXT’ leverages Artificial Intelligence (AI) and the Internet of Things (IoT) to eliminate siloed systems in favor of optimized streamlined processes to allow greater agility and stronger collaboration. This approach enables pharma companies to innovate and manufacture high-quality products and meet customer demands in a cost-efficient and safe way.
Solution components
- Overall shopfloor process map
- Understanding key pain points and bottlenecks
- Establishing measurement indicators (key and leading)
- Establishing a digital baseline for the machines
- Recommended data collection points
- Establishing data collection methods
- Confirming suitable devices to collect data
- Establishing OPC standards
- Configure devices, establish connectivity
- Testing integrations of machines, devices, and network
- Refine integration baselines
- Integrate production schedules with the machine
- Record and validate data captured through the interface
- Establish task-level instructions over time
- Configure rules and adapt them to suit the environment
- Review and resolve exceptions
- Utilize AI-enabled insights from the shopfloor data
- Create shopfloor improvement strategies
- Personalize insights based on role, machines, lines, and facilities
- Deployment on mobiles, kiosks, and other display devices
- Create conversations using natural language interfaces
- Establish product traceability
- Capture and measure consumption
- Leverage data to remove waste
- Create reports to meet compliance requirements
- Show progress, become a sustainable and Net Zero environment
How does Connected ShopfloorXT benefit our clients
Our Connected ShopfloorXT solution goes beyond the traditional IOT solutions. It harnesses the power of CRM and ERP applications, aligns your operations to demand, and offers enhanced customer services.
- Powerful software application and hardware devices ecosystem
- Ready to use machine integration library
- Configurable engine for configuring complex routines and rules
- Data model and integration library, including ERP and CRM
- AI-enabled insights and decision management
Use cases
Real-Time & Fact-Based Production Data Integration
Dynamic Production Planning
Optimum Utilization of Resources (Man/Machine/ Money)
EHS Guideline Compliance & Storage Safety Monitoring
Regulatory & Compliance Requirement
Quality Assurance & Consistent Batch Quality
Bi-Directional Control with Equipment
End-to-End Manufacturing Visibility
Request for services
Find out more about how we can help your organization navigate its next. Let us know your areas of interest so that we can serve you better.
