Connected ShopfloorXT
Transform your shopfloor into a Digital Shopfloor, connect with ERP and CRM systems, and accelerate your journey to becoming a sustainability champion.
Gain insights about vital production performance, efficiency, and quality. Go a step further by offering production insights to your customers.
Monitoring production progress, work completion, rework, return, and quality data are essential to manufacturing. Still, actionable insights can be divided into the machine, work-centre, production line, and plant-level critical visibility and actions. Take actions to improve the product quality and equipment effectiveness and increase the throughput of the production lines.
Connected ShopfloorXT Solution:
InspireXT’s IoT Platform
InspireXT’s IoT Platform is a single unified system for all connected assets and operations. Our ‘Connected ShopfloorXT’ or ‘PlantConnect PlatformXT’ leverages Artificial Intelligence (AI) and the Internet of Things (IoT) to eliminate siloed systems in favour of optimised streamlined processes to allow greater agility and stronger collaboration. This approach enables pharma companies to innovate and manufacture high-quality products and meet customer demands in a cost-efficient and safe way.
Solution components
Roadmap to Connected ShopfloorXT
Configure IOT and Data Collection Devices
Establish Integration with ERP and CRM
AI-Enabled Shopfloor Analytics
Become a Sustainability Champion
Roadmap to Connected ShopfloorXT
- Overall shopfloor process map
- Understanding key pain points and bottlenecks
- Establishing measurement indicators (key and leading)
- Establishing a digital baseline for the machines
- Recommended data collection points
- Establishing data collection methods
Configure IOT and Data Collection Devices
- Confirming suitable devices to collect data
- Establishing OPC standards
- Configure devices, establish connectivity
- Testing integrations of machines, devices, and network
- Refine integration baselines
Establish Integration with ERP and CRM
- Integrate production schedules with the machine
- Record and validate data captured through the interface
- Establish task-level instructions over time
- Configure rules and adapt them to suit the environment
- Review and resolve exceptions
AI-Enabled Shopfloor Analytics
- Utilise AI-enabled insights from the shopfloor data
- Create shopfloor improvement strategies
- Personalise insights based on role, machines, lines, and facilities
- Deployment on mobiles, kiosks, and other display devices
- Create conversations using natural language interfaces
Become a Sustainability Champion
- Establish product traceability
- Capture and measure consumption
- Leverage data to remove waste
- Create reports to meet compliance requirements
- Show progress, become a sustainable and Net Zero environment
How does Connected ShopfloorXT benefit our clients
Our Connected ShopfloorXT solution goes beyond the traditional IOT solutions. It harnesses the power of CRM and ERP applications, aligns your operations to demand, and offers enhanced customer services.
- Powerful software application and hardware devices ecosystem
- Ready to use machine integration library
- Configurable engine for configuring complex routines and rules
- Data model and integration library, including ERP and CRM
- AI-enabled insights and decision management
Use cases
Real-Time & Fact-Based Production Data Integration
Enhancing operational performance monitoring, financial, and material planning requires real-time data posting to ERP. Utilising dashboards and seamless reporting is essential for driving improvements in these areas.
Dynamic Production Planning
The need for flexibility with shorter fulfilment lead times arises from dynamic requirements,
changing production plans due to new customer demands, and unforeseen shopfloor
incidents such as machine breakdowns, operator availability, accidents, etc.
Optimum Utilisation of Resources (Man/Machine/ Money)
Real-time seamless reporting with high data accuracy and analytics helps to optimise key parameters
such as energy consumption, workforce management, man hours, and OEE for preventive and
proactive asset management, including maintenance and downtime management.
EHS Guideline Compliance & Storage Safety Monitoring
Lack of remote visibility and control & manual control of safety parameters make it difficult to
adhere to EHS and safe storage standards.
Regulatory & Compliance Requirement
Efficiently assess raw materials and enforce quality control measures to meet regulatory and compliance requirements. The Connected ShopfloorXT solution not only enhances the evaluation of raw materials but also serves as a robust safeguard against legal, penal, and financial liabilities arising from defective or sub-standard products and services. This integrated approach ensures comprehensive risk mitigation throughout the production process.
Quality Assurance & Consistent Batch Quality
Wide discrepancies in production quality result from the dependence on intricate variables and the
absence of comprehensive process control and optimisation strategies.
Bi-Directional Control with Equipment
Development of error-free systems (poka-yoke) and passing decisions from analytics to control
process parameters helps in process optimisation at each work centre.
End-to-End Manufacturing Visibility
Management's decision-making is hindered by a lack of transparency in critical equipment
operations. IoT-enabled layered integration bridges the gap between the shop floor and the top floor,
enabling prompt decision-making and real-time control of numerous parameters by executives.
Request for services
Find out more about how we can help your organisation navigate its next. Let us know your areas of interest so that we can serve you better.
